Modular HRSG Series Boiler

Modular HRSG Series Boiler

  • Maximizes shop assembly and minimizes field work
  • Custom designed to recover heat from 25 to 60 MW gas turbine-generators
  • Turbine exhaust gas flows from 500,000 to 1,000,000 lbs/hr
  • Supplemental Firing
  • Steam generation to 500,000+ lbs/hr
  • Design pressure up to 1,800 psig and superheater outlet temperature of 1,050°F
  • Stack emissions available to less than 2 ppm NOx with SCR
  • Strict emission compliance with CO and SCR catalyst integration
  • Unique cold end corrosion mitigation solutions

 

Cleaver-Brooks strives to provide the maximum amount of shop assembly for our Modular HRSG system. Our Modular HRSG is available in single or multiple pressure levels to optimize cycle efficiency. This robust design benefits from more than 90 years of experience in the industry and incorporates design features proven across all product lines.

 

The Cleaver-Brooks HRSG achieves >80% efficiency compared to 56% for traditional technologies. It reduces up to 7.0 MMBtu/hr of fuel in conventional boilers and eliminates 2,870 tons of CO2 emissions annually per 1 MWe GT output.

 

  • Maximum shop assembly minimizes field erection costs.
  • Vertical tube natural circulation design.
  • Accommodation for addition of steam superheater.
  • Large separate steam drums with high efficiency drum internals.
  • Hydraulically matched system of downcomers and risers
  • Ductwork, stacks, and platforms & ladders
  • Supplemental firing systems designed to fire natural gas, #2 oil, process gas, digester gas, and landfill gas
  • CO / NOx selective catalytic reduction (SCR) systems
  • Single source supplier for integrated boiler, burner, and controls solutions, selective catalytic reduction (SCR) and CO catalyst.

 

Cleaver-Brooks Modular HRSGs are designed to accommodate exhaust flows from 500,000 to 1,000,000 lbs/hr. The Modular HRSG is designed for maximum shop assembly which minimizes field erection time and costs. We offer natural circulation designs for minimal parasitic power consumption and reduced maintenance of rotating equipment. Our expert engineering teams review every aspect of the design and incorporate proven design features across all product lines.

  • Process Steam
  • Industrial Process
  • Power and Utilities
  • Refineries and Petrochemical
  • Assembly
    Field Erected
  • Circulation
    Natural Circulation
  • Construction
    Vertical Tube with Steam Drum
  • Duct Firing Temperature
    Up to 2,800 deg F
  • Exhaust Gas Flows (lb/hr)
    From 500,000
  • Gas Turbine Size
    25 MW - 60 MW
  • Steam Flows
    500,000+
  • Steam Temperature
    Up to 1,050 deg F
  • Style
    HRSG

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Education & Training

Cleaver-Brooks has a dedicated Training Department offering web-based programs, co-sponsored authorized representative regional programs, custom on-site programs at the customer’s facility, and programs held at Cleaver-Brooks facilities.

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Genuine Parts

Purchasing Cleaver-Brooks Genuine Parts is the best way to keep your boiler system operating at peak performance. Our parts are precision-engineered to fit your boiler, and they are rigorously tested for quality to ensure your boiler runs safely and reliably.

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Rental Solutions & Services

Our rental solutions provide for: capacity increases, peak demand, plant or steam outages, equipment shutdown due to inspection, retrofit or repair, and redundancy or disaster response contingency plans.

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